Acetylene Plants

Product Details:

• The Transportable/Small Acetylene Cylinder Filling Plant is designed for maximum carbide yield and high efficiency. The rated plant capacity is from 5kg/hr to 20 Kg/hr using USA/UK grade calcium carbide depends on model selected. The Hi-Tech acetylene plant is constructed and inspected with a best practice policy that meets the intent of design principles and manufacturing practices from Section VIII of the ASME codes. It is also designed to NFPA 51A: “Standards for Acetylene Charging Plants 2006”.

• The transportable/small acetylene plant is skid mounted with All equipment mounted on one skid.

  The medium pressure generator is the highly efficient “SCREW FEED” type capable of using calcium carbide of graded size from 4 mm up to 50 mm with a maximum dust content of 15%. The recommended carbide size is 15 X 25 mm. The generator comes complete with a single 120 kg capacity hopper. Acetylene is generated only when needed.

  Two 10 to 20 cylinder manifold come with Main Isolation valve, flame arresters and flexible cylinder filling leads that have non-return check valves. Hand wheels with nipples that use o-rings to seal make the connection of cylinders quicker.

  A motor control center is provided to control all automated processes of the acetylene plant.

• Hi-Tech’s Acetylene Plants can be operated and maintained without extensive technical knowledge or training.our easy to follow manuals,drawings,videos and on-site training will enable your staff to properly calibrate and maintain the whole system.routine maintenance is limited to normal compressor up-keep and periodic cleaning and replacement of filter elements only.

1. Modern-Plant is designed with standard Safety practice from NFPA,CSB,FDA etc.
2. Economical-Higher Acetylene Gas Yields with small plant foot-print and lower initial costs.
3. Compact-The plant Doesn’t required any bulky gas holder system & consumes very less space.
4. Efficient–compact design with PLC Operation controls all plant parameters.
5. Easy Installation-The Plant arrives on pre-piped skids for minimum on-site assembly & installation.
6. Safe-The Plant operation and critical points like Level,temperature & Pressure is controlled by an intelligent industrial grade PLC,Hence Provides an Un-equalled protection to acetylene filling plants.

Product Details:

• Acetylene Plant for Continuous process Applications is mainly used in chemical industry of the production of ethylene or various chemical processes and designed for maximum carbide yield and high efficiency.

  The rated plant capacity is from 5 to 50 kg per hour depends on model selected. The acetylene plant is constructed and inspected with a best practice policy that meets the intent of design principles and manufacturing practices from Section VIII of the ASME codes. It is also designed to NFPA 51A: “Standards for Acetylene Charging Plants 2006”. Equipped with all of the safety features found only in Hi-Tech’s plants, The Plant is optimized for low building and installation costs. This acetylene plant is skid mounted with the generator mounted on one skid and the process equipment installed on a second skid.

  The medium pressure generator is the highly efficient “SCREW FEED” type capable of using calcium carbide of graded size from 4 mm up to 50 mm with a maximum dust content of 15%. The recommended carbide size is 15 X 25 mm. The generator has automatic water inlet, residue agitation and residue discharge. The generator comes complete with a double 100 kg capacity hoppers which is recharged by exposing only the hopper to atmospheric pressure. The balance of the system remains sealed, permitting fast recharging with calcium chloride and a quick return to charging cylinders.
  The process skid consists of equipment to cool the acetylene and to produce acetylene that is 99.6% pure. Laboratory grade acetylene purity is based on USA/UK grade calcium carbide or the equivalent being used.

  Acetylene storage tank is provided with master valves, flame arresters and check valves. tank is filled with monolithic calcium mass for preventaion of formation of dangerious pockets, Acetylene is stored at a working pressure of 2.5 bars and drawn for use directly to process plant.

  with the help of mass flow controller, calculated amount of acetylene is dosed to process plant.

  A motor control center is used to control all automated processes of the acetylene plant. Also having facility of remote controlling by local area connection

• Completely Pre-Piped & Skid Mounted.
• Containerized Shipments right from factory.
• Critical process parameters monitored and recorded and recorded every 500 milliseconds.
• Automatic shutdown for in case of high Temperature,High Pressure,High Water level etc.
• Designed in accordance with local standards.
• Automatic and unattended operation.
• On-site start-up Training and assistance by Hi-tech’s Engineered Solutions technicians anywhere in the world.

• Hi-Tech’s Acetylene Plants can be opearted and maintained without extensive technical knowledge or training.our easy to follow manuals,drawings,videos and on-site training will enable your staff to properly calibrate and maintain the whole system.routine maintenance is limited to normal compressor up-keep and periodic cleaning and replacement of filter elements only.

1. Modern–Plant is designed with standard Safety practice from NFPA,CSB,FDA etc.
2. Economical–Higher Acetylene Gas Yields with small plant foot-print and lower initial costs.
3. Compact–The plant Doesn’t required any bulky gas holder system & consumes very less space.
4. Efficient-compact design with PLC Operation controls all plant parameters.
5. Easy Installation-The Plant arrives on pre-piped skids for minimum on-site assembly & installation.

Additional Information:

• Item Code: HTA-C-series

Product Details:

• The Portable Acetylene Plant is designed for small capacity acetylene users Eliminating acetylene cylinders renting. The rated plant capacity is from 1 kg/hr to 6 Kg/hr using USA/UK grade calcium carbide depends on model selected. The Hi-Tech acetylene plant is constructed and inspected with a best practice policy that meets the intent of design principles and manufacturing practices from Section VIII of the ASME codes. It is also designed to NFPA 51A: “Standards for Acetylene Charging Plants 2006”. The Portable acetylene plant is completely skid mounted and ready to use

• Lightweight and easy to handle
• Automatic operation for carbide to waster mixing
• Factory fitted Pressure relief valves, check valves and Flash back assesters
• Working pressure upto- 1 Bars
• Eliminates cylinder renting costs
• Eliminates acetylene waste as every cubic meter produced is used up.

• Hi-Tech’s Acetylene Plants can be opearted and maintained without extensive technical knowledge or training.our easy to follow manuals,drawings,videos and on-site training will enable your staff to properly calibrate and maintain the whole system.routine maintenance is limited to normal compressor up-keep and periodic cleaning and replacement of filter elements only.
• Modern-Plant is designed with standard Safety practice from NFPA,CSB,FDA etc.
• Economical-Higher Acetylene Gas Yields with small plant foot-print and lower initial costs.
• Compact-The plant Doesn’t required any bulky gas holder system & consumes very less space.
• Efficient–compact design with Standard Operation controls all plant parameters.
• Easy Installation-The Plant arrives on pre-piped skids for minimum on-site assembly & installation.
• Safe-The System is fitted with Mechanical safety values & Brusts Discs as additional safety feature.